Condition monitoring is the process of monitoring a machine and its parameters in order to predict machine wear and failure before it happens. It is one of the important processes within the procedures of predictive maintenance as it allows machinery China Stone Bridge Saws Suppliersmaintenance professionals to use a proactive approach to machinery breakdown. The need for this sort of proactive maintenance is due to the considerable loss of production time and profit that is set off by unplanned mechanical breakdown. The primary purpose of condition monitoring is to find equipment problems and forthcoming machine failure long before it occurs. Plant engineers can obtain crucial information about the state and health of the machinery from such regular monitoring. This is done by amassing data on important indicators of machine condition such as metal wear, emissions of gasses, lubricants like oil, vibrations, temperature and noise. Trends in the collected data are then scrutinized for any deviations from the reference to indicate impending faults. This process permits the plant personnel to intercede before the breakdown occurs by scheduling maintenance, requisitioning of any required parts and conducting any necessary repairs. This type of proactive approach is much more cost effective than unscheduled downtime caused by sudden machine breakdown and can actually result in extending the life of the machinery. In the long run, condition monitoring results in optimizing machine performance and decreases repair and maintenance costs. Condition monitoring may be done either with online machine monitoring systems that collect data while the machine is operating or by the use of offline systems like handheld or portable data collection equipment. Online monitoring systems use an implanted device such as a sensor or scanners to measure the key parameters and the acquired data is then transmitted to a central server for analysis and further action. Offline systems comprise of a handheld measuring device that is intermittently used by a technician or a portable device that is permanently attached to the equipment to collect the data. Many companies offer condition monitoring systems such as on-site and off-site servicesOIL IMMERSED EDGE CUTTING MACHINE ZDQ95-8. They can help set up the systems with the required sensors, scanners and alarms and also the software to evaluate the data. The objective of predictive maintenance is to predict the most cost-effective period to schedule maintenance; however, this does not include the prediction of equipment collapse. Conversely, condition monitoring can actually predict machine failure and result in saving significant production time and preventing costly repairs.
